Saturday, September 15, 2018

Road makers turn to recycled plastic for tougher surfaces - On the plastic highway

OF ALL the plastic produced since the 1950s, less than 10% has been recycled. The vast majority ends up being dumped, most of it in landfill. Some is left to litter the natural environment, where it can get into rivers and wash out into the sea (see article). The plastic-waste problem will worsen before it gets better: some 380m tonnes of the stuff are likely to be made this year.... 

... Just as plastic is derived from petrochemicals, bitumen is produced as a by-product of refining oil. Both are polymers, which consist of long strands of molecules bound together firmly. It is this characteristic that makes plastic strong and contributes to its great longevity.... 

Recycled plastic is already used to make some products, such as guttering and sewage pipes.... On September 11th in Zwolle, a town in the Netherlands, a 30-metre bicycle track made from 70% recycled plastic and the rest from polypropylene was opened. It will be used to test a product called PlasticRoad, which is being developed by two Dutch firms—KWS, a road builder, and Wavin, a firm that makes plastic piping—in partnership with Total, a French oil-and-gas firm.
PlasticRoad is prefabricated in a factory as modular sections. The sections are then transported to the site and laid end to end on a suitable foundation, such as sand. Because these sections are hollow, internal channels can be incorporated into them for drainage, along with conduits for services such as gas and electricity.... These were fitted with sensors to measure things such as temperature, flexing and the flow of water through the drainage channels. A second pilot cycleway is being built in the nearby town of Giethoorn.

Smart roads, too
... Car parks and railway platforms could follow.... [Plastic road] could contain sensors for traffic monitoring. In time, the circuits in the plastic roads might extend to assisting autonomous vehicles and recharging electric cars wirelessly.

Prefabricated plastic roads should last two-to-three times longer than conventional roads and cost less, the companies claim, mainly because construction times would be reduced by almost two-thirds. Anti-slip surfaces could be incorporated...

An alternative method of using recycled plastic is to mix the material into hot bitumen when making asphalt. A road is about to be built this way on the campus of the University of California, San Diego, to test a number of specialist roadmaking plastics developed by MacRebur, a British firm. Each mix is produced from plastic that is not easily or cheaply recycled and so typically ends up in landfill....
...
The company’s plastic mixes have already been used in roads, car parks and airport runways in various parts of the world. One of the oldest projects is a stretch of road in Cumbria, in north-west Britain, which is extensively used by heavy lorries. This used to need resurfacing every six months or so, but with the addition of plastic it is still going strong after two years....

Cleaning and sorting plastic made out of multiple polymers can be relatively expensive, especially if it is used to make low-value products such as packaging. But using such plastic as a replacement for bitumen is cost-effective, claims Mr McCartney. As an example, he says that a tonne of bitumen might cost around £400 ($521) in Britain. A recycled-plastic additive for a standard road works out at £300-£350 a tonne. The additive would replace a proportion of the bitumen, so there are savings to be made. At present 5-10% of the bitumen is replaced by the additives, but this could be increased to 25%.
...
Australia is another country that is starting to recycle plastic into roads. Earlier this year a 300-metre stretch was completed in ... a suburb of Melbourne, using a substance called Plastiphalt.
...
Stuart Billing of Downer, a firm involved in constructing the road, said that the cost of using the recycled materials was comparable with building a road in the usual way. But the road is expected to last a lot longer and prove better at coping with heavy traffic.
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FOR FULL STORY GO TO:
The Economist Newspaper https://www.economist.com
September 13, 2018

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